Warehouse Construction Services

New Build Warehouses

Distribution Centres

Logistics Facilities

Logistics facilities typically require a range of logistics functions such as cross-docking, parcel hub and e-commerce fulfilment. Each type of facility requires different types of requirements. Cross-docking requires rapid throughput, with the dock doors and yard layout designed to facilitate the flow of products from one truck to another. E-commerce and parcel operations commonly use a combination of general-purpose warehousing space and mezzanine-level picking space, along with high levels of electrical and data services to support conveyor systems and parcel sortation equipment. As long as the basic structural frame, floor loading capacity, and servicing routes are identified early in the design phase, this should be sufficient to ensure a clean installation of all necessary equipment for the facility's operational function.

Due to Leicestershire's central location within the UK transport network, it provides an ideal platform for the development of National Distribution Centres (NDC) and Fulfillment Centers (FC). Automated processes are widely used in today's supply chains, including automated storage systems, conveyor systems, and automated picking robots, which require specific floor conditions to operate correctly, as well as high levels of electrical service or even their own structural foundations. At the Design Stage, we work closely with automation system suppliers to ensure the building structure is suitable for their equipment.

Manufacturing Buildings:

Although Manufacturing Buildings share many similarities with Warehouse Building structures, there is a key difference in detailing. Due to the nature of production lines requiring higher levels of electrical services, process drainage, separation of various product groups and floors specifically designed for the manufacturing line itself.

At Design Stage, we initially identify the core processes of the client’s manufacturing activities. Then design our solutions around these. For example, overhead cranes for heavy component movement, ventilation and extraction for the manufacturing process and how material moves throughout the site. In addition to identifying manufacturing activity, we also consider the storage and handling aspects of the manufacturing facility. The county of Leicestershire has a strong manufacturing and engineering sector. Therefore, buildings that combine manufacturing and storage elements require careful planning to avoid compromising either aspect.

Warehouse Extensions

Warehouse Refurbishments

Design and Build

Design and Build is essentially taking a project from initial idea to final completion. The process begins with what you want or need (i.e., the project) and continues by translating your needs into a realistic budget and time frame. Part of the design phase includes planning. While Leicestershire has a two-tier system, which includes the County Council and seven District Councils, Leicester City operates separately as a unitary authority and manages its own planning.

Therefore, when designing projects for clients, we work within the parameters set forth by both the correct Authority and Building Regulation. The cost of the project will be determined simultaneously with the design; therefore, the client knows the exact costs before committing. This does not include costs that can be reduced after the client accepts bids.

Sectors We Build For

National Distribution & Logistics:

This is Leicestershire’s biggest strength. Large-scale national distribution facilities require large, clear-span warehouses with multiple dock doors and lots of space for trucking and moving goods. Therefore, we design the building and the site to match how goods and trucks will be moved.

E-Commerce & Fulfilment:

The central location of Leicestershire makes it an excellent choice for E-Commerce and Fulfilment. Typically, they require large warehouse floors, mezzanine picking areas, automation, and high power requirements. As such, we integrate the structural and service components into our buildings from the outset.

Air & Rail Freight:

The northern part of Leicestershire, close to East Midlands Airport and the rail freight terminal, also attracts those who wish to use air and/or rail to transport their goods in addition to road haulage. Thus, we design buildings to provide easy access and sufficient space for regular freight movements.

Manufacturing & Engineering:

Engineering and food production account for the bulk of manufacturing in the County. Manufacturing operations usually require higher power levels, specialist services, and flooring designed for machinery/heavy equipment. Therefore, we take this into consideration when designing/building these types of facilities.

Food & Drink:

Food and drink is one of the largest employers in Leicestershire, with Melton Mowbray as just one example. The provision of cold stores comes with its own set of unique challenges regarding insulation, floor construction and refrigeration. There is a significant cost associated with designing/constructing cold/chilled store buildings incorrectly. As such, we always design our buildings around the operation of a cold/chilled site.

Trade Counter & Self Storage:

Warehouse/storage for builders’ merchants, electrical wholesalers, plumbers' suppliers, etc., plus trade counter space and a yard for loading/unloading are all essential elements for these businesses. Self-storage has seen increased demand due to growing populations. When converting existing buildings or developing new ones, our primary concerns typically include subdivision/floor layout, as well as fire compartmentalisation and access.

How we deliver Warehouse Projects?

Our Warehouse Construction Capabilities

• Steel frame
• Reinforced concrete works
• Groundworks and foundations
• Cladding
• Roofing
• Office fit-out
• Loading docks and dock levellers
• Service yards and external works
• Drainage
• Mezzanine floors
• Fire protection
• Warehouse flooring, including high-spec slabs for racking and equipment loads

Warehouse Refurbishment in Leicestershire

Refurbishment is an area of work that we undertake on a large scale. In many cases, the structural elements of a building are in good order; however, the services, cladding/envelope or internal configuration do not meet current requirements. Refurbishment will normally be quicker and less expensive than demolishing the existing building and rebuilding.

Our refurbishment works range from Cat A fit-out, which provides a building to a 'shell & core' (a blank slate) condition suitable for letting, through to Cat B fit-out, whereby a building is specifically tailored to meet the needs of a particular tenant. The majority of extensions undertaken by ourselves include an element of refurbishment, particularly when the intended end-use changes significantly, e.g. from general office to heavy racking/warehousing. Office upgrades are also extremely popular at present, as occupiers wish to upgrade their office accommodation for their employees without having to relocate. As EPC regulations become increasingly stringent for all types of non-residential property, energy-efficiency measures such as insulation, glazing, lighting, and associated services are becoming more prominent in our workload.